Maintenance and Operational Performance (MOP™)

MOP is a comprehensive, integrated model designed to drive reliability improvement through all levels of an organization and all phases of operations. MOP addresses factors that can impact reliability performance, including technical activities, maintenance management and business systems and people and cultural issues.

The benefits, which can be significant, include:

Increased facility revenue through enhanced throughput from increased overall equipment effectiveness (OEE)
Reduced operational and maintenance costs
Improved process and department operating efficiency

MOP Model

Based on practical experience, our Reliability and Maintenance Management (R&MM) consultants have developed a model containing the 29 elements an organization needs to achieve world-class performance. The elements address the three major areas—People and Culture, Technical Tools and Techniques and Site Management Systems—needed to drive and sustain reliability performance improvement.

People and Culture
Culture Management
Employee Development
Organizational Structure
Performance & Reward System
Skills Training
Site Communication
Site Behavior - Teamwork
Governing Principles, Objectives and Goals
Committment & Accountability

Technical Tools and Techniques
Loss Elimination/Risk Management
Six Sigma/Lean Manufacturing
Equipment Design
Precision Maintenance
Equipment History
Reliability Engineering Tools
RCA
PM/PdM
Asset Criticality System

Site Management Systems
Site Performance and Improvement
Risk Based Decision Making
Continuous Improvement
Contingency Management
Basic Asset Care & Housekeeping
Plant Engineering
Conduct of Operations
Contractor and Supplier Management
Materials Management
Work Management

ABS Consulting employs the proven Plan, Do, Check, Act improvement process to implement MOP within an organization. The heart of our Asset Reliability Improvement Process is culture change management, which we have found to be key in sustaining and continually improving reliability performance. The combination of our MOP model and Asset Reliability Improvement Process are based on, and compliant with, the British Standard Institute's Publically Available Specification, PAS55-1:2008, Asset Management Specification for the Optimized Management of Physical Assets.

For more information...

Contact ABS Consulting directly via e-mail, telephone or fax...

info@absconsulting.com | Tel: 1-281-673-2800 | Fax: 1-281-673-2950

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